Custom Lettering Form
Material Guide:
60 mil: only for exterior and horizontal surfaces and letter greater then 4 inches. usually parking lots and athletic fields. Super durable and cleanable. Spray only.
7 mil adhesive backed: particularly good for small and rounded stencils. Suitable for all hard surfaces primarily indoor. Multiple use but difficult to clean.
10 mil: most commonly used material, Good for horizontal and vertical surfaces. Indoor and outdoor capable. Great for small and large stencils.
Read more about our Stencil Material on our Stencil Material Selection Guide
Please Read Before Placing Your Custom Stencil Order:
1. When placing your order, keep in mind that we measure letter height from baseline to cap-height (bottom of the capital letter to the top of the capital letter). message.
2. Please call us at 800-334-1776 between 8 a.m. - 5 p.m. E.S.T. Monday - Friday with any questions about custom lettering. If you need an exact width and height for your text or specific spacing between letters please call us at 1-800-334-1776.
3. All orders are to be prepaid before any file work will commence on your stencil.
4. If you require expedited production of your stencil, then you must CALL us at 800-334-1776.
If you have your own image you wish to send us click here
What Is Blank Mylar?
Blank mylar is a clear, flexible polyester film that's used as a stencil material across a wide range of industries and applications. It's durable, reusable, and holds a crisp, clean edge that transfers beautifully to almost any surface. Whether you're cutting your own designs by hand, with a craft cutting machine, or using it as an overlay material, a mylar craft sheet gives you a professional result that cardstock or paper can't match.
Because it's see-through, blank mylar also makes alignment easy, a huge plus when precision matters.
Why Order a Custom Size?
Standard sheet sizes work great for a lot of projects, but sometimes you need something a little different. Custom blank mylar sizing is a practical solution when:
- Your design is larger than a standard sheet
- You're cutting shapes in bulk and want to minimize waste
- You need long, continuous runs for borders or repeating patterns
- You're working with an industrial or commercial application that requires consistent, oversized material
- You want to match a specific substrate or format for production work
Whatever your reason, we're here to make it happen without any hassle.
The Applications Are Almost Endless
Our blank mylar custom-size sheets are used across a surprisingly wide range of projects. Here's just a small sample of what customers use them for:
- Home décor and DIY crafts: Create repeating wall patterns, furniture stencils, and decorative accents with a polished, store-bought look
- Sign making and lettering: Cut your own lettering stencils for wayfinding, retail displays, and event signage
- Pavement and floor marking: Thicker mylar holds up to repeated use on rough surfaces like concrete and asphalt
- Industrial labeling and safety marking: Used by facilities managers, warehouses, and plant operations teams who need reliable, reusable stencil material
- Screen printing and art projects: Mylar's smooth surface and dimensional stability make it a go-to for artists and printmakers
The clean lines you get from mylar are noticeably sharper than what you'd get from paper or acetate; it's one of those small upgrades that make your finished work look genuinely professional.
How to Place Your Custom Request
Ordering your custom blank mylar size is straightforward. Just fill out the request form here with your desired dimensions, thickness, and quantity, and our team will get back to you promptly with pricing and availability. We manufacture everything right here in Old Saybrook, CT, which means faster turnaround and direct communication; no middlemen, no guesswork.
Not sure which thickness is right for your application? Give us a call at 1 (800) 334-1776, and one of our product specialists will walk you through the options. We're available Monday through Friday, 8 AM to 6 PM EST, and we genuinely enjoy helping people find the right material for the job.
